OUR QUALITY

  ALUROLL'S ALUMINIUM ROLLER SHUTTER MANUFACTURING FACILITIES

ALUROLL'S ALUMINIUM ROLLER SHUTTER MANUFACTURING FACILITIES

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Aluroll has formed strategic alliances with leading raw material suppliers. Insulated profiles are sourced from Alulux, Heroal, Alukon, D4 and Braselmann. Hydro Aluminium supply the extruded aluminium profiles and associated sections. Our primary motor and control system partners are Somfy, NRG & GfA. We continually review our supply partners to ensure high standards are consistently maintained.

Aluroll is quality assured to ISO 9001 and all products are CE marked. We continually strive to ensure that all products comply with the latest European health, safety and environmental protection legislation.

To maintain a clean working environment the latest extraction technology is installed on all machinery and throughout the factory. All dust and materials collected through extraction are recycled.

Aluroll maintain significant stock levels of roller shutter profiles, supplemented by daily deliveries from control and component suppliers, to ensure manufacturing can start within 24 hours of receiving an order.

Manufacturing Process:

Step 1 - Aluroll production lines cut curtain slat profiles to specified lengths utilising semi-automated processes. Guide channels and enclosures are then cut and prepped by our fully trained operators.  

Step 2 - If the shutters are required in a specific RAL or BS colour we have the considerable benefit of an in-house powder coating facility that reduces lead time and increases logistical efficiency. There are over 200 stock colours in our stores at any given time and our suppliers can supply non-standard colours within 48 hours.

Curtain slats, guide channels and enclosures are thoroughly prepared in a 3 sequence washer (pre-wash, wash & pre-treatment). The powder is applied via a spray booth system and the profiles are finally baked in a fully automated oven.

Step 3 - Once the raw materials leave the production line or powder coating area, the shutters are assembled incorporating the specified control system and other order specific items. A thorough inspection and checking system compares the original order, manufacturing cut sheet and final product prior to despatch. Once signed off the product is loaded onto an Aluroll van for delivery.

All orders are handled and tracked by a custom integrated office, factory and delivery order management software system.

 

Steelroll's Steel Security Shutters

  ALUROLL'S FACILITIES FOR MANUFACTURING STEELROLL'S SECURITY SHUTTER PRODUCTS

ALUROLL'S FACILITIES FOR MANUFACTURING STEELROLL'S SECURITY SHUTTER PRODUCTS

The Steelroll branded range of products under the Aluroll umbrella is a one-stop-shop for trade installers of steel security shutters.

In order to ensure a clean and efficient manufacturing process we ensure that aluminium and steel shutters are manufactured in separate designated locations within the factory. As per our aluminium products, the Steelroll shutters are CE marked, and the steel manufacturing processes are quality assured to ISO9001.

To compliment our steel security roller shutters we developed the FS Fire Shutter range to ensure protection from fire ingress as well as intruders. Aluroll manufacture various fire shutter specifications and offer fire certification from 1 to 4 hour dependent on application. Steelroll Fire Shutters are tested at Exova Warringtonfire under BS EN 1634-1:2008 test conditions and assessed to BS EN 476-22:1987.

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